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Copyright © 2011 Truebikes All rights reserved. Designed by Hyde Computers
Major Service Tasks Carried Out

CHASSIS:

CHECK/REPLACE BRAKE PADS

COPPERSLIP PINS/CALIPERS/PADS/SILICON GREASE ON PISTONS

CHECK/REPLACE BRAKE SHOES

CHECK BRAKE FLUID LEVELS

CHECK CLUTCH FLUID LEVELS

CHECK CLUTCH/BRAKE LINKAGES/PIVOT POINTS - ADJUST IF REQUIRED

CHECK BRAKE/CLUTCH HOSES

CLUTCH/BRAKE/THROTTLE CABLES. CHECK/ADJUST

CHECK WHEEL ALIGNMENT

ADJUST/LUBRICATE DRIVE CHAIN

CHECK SPOKE TENSION

CHECK WHEEL RIM RUNOUT/DAMAGE

CHECK WHEEL BEARING PLAY

REPACK ABOVE WITH GREASE

CHECK SWINGING ARM PLAY

REPACK ABOVE WITH GREASE

CHECK/ADJUST STEERING HEAD BEARINGS

REPACK ABOVE WITH GREASE

CHECK REAR SUSPENSION

REPACK ABOVE WITH GREASE

CHECK FRONT FORK OPERATION i

CHANGE FRONT FORK OIL

CHECK/ADJUST TYRE PRESSURES

CHECK TYRE CONDITION/WEAR

LUBRICATE GREASE NIPPLES/LINKAGES

TOP UP AUTOLUBE TANK

CHANGE BRAKE FLUID

CHANGE BRAKE SEALS (EVERY 2 YEARS)

CHANGE BRAKE LINES (EVERY 4 YEARS)

 

MAKE SECURITY/TORQUE TEST ON:

ALL FIXTURES & FITTINGS

 

CHECK SAFETY SWITCHES:

RECALLS/MODIFICATION CAMPAIGNS/T.S.I. CHECKS:

SIDE STAND/CLUTCH LOCK OUT

IGNITION SWITCH OPERATION

 

CHECK AND CARRY OUT IF REQUIRED, ANY OUTSTANDING SAFETY RECALL / MODIFICATION CAMPAIGN / T.S.I INSTRUCTIONS

 

ROAD TEST: Road test and check for smooth braking, correct handling and smooth gear changing. Check self-cancelling indicators (where fitted) operate correctly. Stop and restart engine a few times and ensure easy start and stable idle speed. Return to workshop and re-check drive chain tension and oil levels.

 

ENGINE:

REPLACE ENGINE/TRANSMISSION OIL

CHECK/REPLACE OIL FILTER

REPLACE FINAL DRIVE OIL

ADJUST VALVE CLEARANCE

CHECK/ADJUST CAM CHAIN

CHECK CRANKCASE VENT

CHECK/REPLACE SPARK PLUGS

CLEAN/REPLACE AIR CLEANER

CHECK CHECK THROTTLE ACTION

SYNCHRONISE CARBURETTORS/FUEL INJECTORS

ADJUST IDLE MIXTURE

ADJUST IDLE SPEED

CHECK/ADJUST THROTTLE POSITION SENSOR

CHECK CHOKE OPERATION

CHECK/ADJUST AUTOLUBE PUMP

CHECK/ADJUST/LUBRICATE EXUP/YPVS

CHECK/TOP UP COOLANT LEVEL (REPLACE EVERY 3 YEARS)

CHECK/ADJUST CLUTCH OPERATION

 

ELECTRICAL SYSTEM:

CHECK BATTERY VOLTAGE

CHECK BATTERY FLUID LEVEL (WHERE APPLICABLE)

CHECK BATTERY BREATHER (WHERE APPLICABLE)

BATTERY LOAD TEST

CHECK CHARGE RATE

CHECK/REPLACE FUSES

CHECK LIGHTS:

HEAD/TAIL/INSTRUMENTS

STOP/INDICATORS

CHECK HORN

ADJUST STOP LIGHT SWITCHES

SPRAY SWITCHES WITH PROTECTOR